This expanded training course provides a deep dive into Root Cause Analysis (RCA), Corrective and Preventive Actions (CAPA), and Effectiveness Checks in FDA-regulated industries. Participants will gain hands-on experience with industry-leading RCA tools such as 5 Whys, Fishbone Diagrams, Pareto Analysis, and Is/Is Not Analysis, along with best practices for CAPA development and effectiveness verification.
Through case studies, interactive exercises, and real-world applications, attendees will master the methodologies required to identify root causes, develop robust CAPA plans, and ensure lasting improvements in their organizations.
WHY YOU SHOULD ATTEND:
This training is essential for professionals who: - Need to conduct root cause investigations effectively.
- Want to ensure CAPA plans are sustainable and meet FDA expectations.
- Are involved in quality, compliance, risk management, or process improvement.
- Seek to minimize recurring issues and optimize organizational efficiency.
- Require an in-depth understanding of regulatory expectations for RCA and CAPA.
This expanded course transforms theoretical knowledge into actionable skills, ensuring participants can successfully conduct root cause investigations, implement CAPAs effectively, and verify their success through robust effectiveness checks. By the end of the training, attendees will have the expertise to improve compliance, minimize recurring issues, and enhance overall quality performance within their organizations. |
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| WHO SHOULD ATTEND: - Quality Assurance Departments
- Quality Control Departments
- Operations Departments
- Production Departments
- Compliance Departments
- Regulatory Affairs Departments
- Engineering Departments
- Manufacturing Departments
- Process Improvement Teams
- Continuous Improvement Teams
- Risk & Safety Professionals
- Team Leaders & Supervisors
- Maintenance Staff
- Project Managers & Personnel
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SEMINAR OBJECTIVES:
- Mastering RCA Tools & Techniques: Learn structured approaches such as 5 Whys, Fishbone Diagrams, Pareto Charts, and Is/Is Not Analysis to identify root causes.
- Understanding the CAPA Process: Differentiate between corrective and preventive actions and develop effective CAPA plans.
- Conducting Effectiveness Checks: Learn how to verify CAPA success and avoid regulatory pitfalls.
- Applying Industry Best Practices: Study real-world CAPA case studies to recognize what works and what fails.
- Regulatory Compliance & FDA Expectations: Understand FDA inspection findings and how inadequate CAPA can lead to 483 observations.
- Hands-On Practical Exercises: Apply knowledge to simulated scenarios to develop RCA, CAPA, and effectiveness check plans.
AGENDA
DAY 1 (9 AM to 2 PM) Root Cause Analysis (RCA) - Introduction to RCA, CAPA, and Effectiveness Checks
- Regulatory Expectations & Risks of Ineffective RCA
- RCA Tools & Techniques - Part 1: 5 Whys (Exercise: Apply 5 Whys to real-world scenarios)
- RCA Tools & Techniques - Part 2: Fishbone Diagrams (Exercise: Construct Fishbone Diagrams for quality failures)
- Advanced RCA Tools: Pareto Analysis & Is/Is Not Analysis (Case study analysis)
- Wrap-Up Discussion & Q&A
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| DAY 2 (9 AM to 2 PM) CAPA & Effectiveness Checks - Understanding CAPA & Common Mistakes in Implementation
- Developing Strong CAPA Plans & Ensuring Corrective Actions Work (Real-world case studies)
- Performing an Effective Effectiveness Check (Workshop: Design an effectiveness check process)
- Group Activity: Conduct RCA, Propose CAPAs, and Design Effectiveness Checks
- Final Q&A & Takeaways
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Course Director: MEREDITH CRABTREE
 | Meredith Crabtree has over 30 years’ experience in regulated industries, ranging from Blood, Plasma, Tissue, Laboratory, Pharma, Medical Device, Cosmetics, Supplements, and Animal Health. This includes manufacturing, packaging, labelling and distribution operations. Meredith is the owner of MLKC Consulting is s a Quality Consultant specializing in product label reviews, 3rd party inspections, Consent Decree and Recall support. She also performs regulatory assessments and Quality trainings. |